UVC Bottle Sterilization Tunnel

Overview:

A precision-engineered tunnel system for sterilizing bottles and containers in high-speed production lines. Ensures uniform UVC exposure inside & outside surfaces.

Technical Specifications:

Material: SS304/SS316 housing
UV Source: UVC lamps & quartz sleeve design
Sterilization Intensity: 40–70 mJ/cm²
Bottle Sizes Supported: 50 ml – 5 liters
Conveyor Speed: Up to 100 bottles/min
Power Supply: 230V/415V AC (customized)
Lamp Cooling: Forced air or water-cooled design
Safety: UV leak-proof enclosure, interlocks, sensors

Use Cases:

Mineral water & soft drink bottling lines
Pharmaceutical bottle sterilization before filling
Cosmetics & nutraceutical container sterilization

Efficacy:

Eliminates up to 99.99% pathogens from bottle surfaces
Maintains sterility before filling & capping

Customization Options:

Multi-lane bottle handling
Adjustable tunnel height for different bottle sizes
Integration with filling & packaging lines

🥤 Applications: Bottles, Containers

⚡ Sterilization: 40–70 mJ/cm²

🚀 Speed: Up to 100 bottles/min

📦 Sizes: 50 ml – 5 L bottles

🛡️ Safety: Leak-proof enclosure + Sensors

⚙️ Customization: Tunnel height, multi-lane

Disinfection Process

🚚 Transport: Products move through the UV-C tunnel on a conveyor belt at a controlled speed.
💡 UV-C Tubes: High-efficiency UV-C tubes (254 nm) disinfect products.
🧬 DNA Inactivation: The wavelength alters the DNA of microorganisms, preventing reproduction.
✅ Result: Bacteria & viruses are destroyed → products exit in microbiologically safe condition.

Degree of Radiation

UV-C Tunnel – 360° Disinfection

✅ Tubes installed on all sides of the tunnel.
⚡ Complete 360° coverage of the product surface.
⏱️ Microorganisms destroyed within seconds.

UV-C Cover – Top/Partial Disinfection

🌟 Designed for cases where 360° disinfection is not required.
💡 Tubes irradiate from front, back, and top.
⚙️ Cost-effective alternative for suitable applications.

Adaptation to Products

Thanks to the modular design, UV-C systems can be precisely adapted to different requirements:

🎯 Disinfection Level – adjust intensity as per microbial load.
⏩ Process Speed – optimized for throughput.
📏 Bandwidth – conveyor width customizable.
📐 Passage Height – height adjusted for product size.
🔌 Power – scalable UV-C performance.

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